Wine must be protected from oxygen, so
bulk wine is always stored in full, sealed, containers. Small batches of red
wine are usually fermented in open containers. New red wines are then stored
in closed containers after pressing. White and blush wines are best fermented
in closed containers, and most commercial wineries ferment their red wines
in closed tanks. Large volumes of carbon dioxide gas are produced during fermentation,
so wine storage containers must be sealed with fermentation locks until all
the sugar is gone. Most fermentation locks contain a water trap of some sort.
The trap lets the carbon dioxide gas escape but prevents air from entering
the container.
Glass
Five-gallon water bottles are readily
available, and these are the containers most often used by beginning home
winemakers. Water bottles have advantages and disadvantages. Glass can be
cleaned easily, and it can be completely sterilized. Glass is transparent,
and the progress of fermentation can be easily monitored visually. On the
other hand, glass containers are heavy, and some winemakers find moving full
carboys difficult. Glass is slick and fragile, and handling heavy glass bottles
with wet hands can be dangerous. Five-gallon water bottles are a bit too small
for long term wine storage because of the oxidation problem. However, a few
water bottles are handy for storing leftovers for a few months. Another negative
factor is the high cost of glass. The price of a new glass water bottle is
about $16.00 (more than $3.00 per gallon).
Polyethylene
Polyethylene is a recognized "food
grade" material, and polyethylene drums are widely used for shipping
and storing liquid food products. Wine can be safely stored for extended periods
in heavy walled containers made of dense polyethylene. Polyethylene is light,
strong and inexpensive, and several firms now produce polyethylene tanks specifically
for use as wine storage containers. New and used poly drums are available
in 20, 30, 40 and 55 gallon sizes, and they make excellent wine storage containers.
Wine storage containers made of polyethylene also have advantages and disadvantages.
They are light weight, so polyethylene drums can be handled and stored easily.
Best of all, they are inexpensive. Unfortunately, polyethylene has a porous
micro-structure, and the small pores make this material difficult to clean
completely. Used polyethylene drums can retain odors for long times, and the
odors can contaminate wine. Consequently, secondhand drums must be selected
with care. New poly drums sell for about $1.00 per gallon, and good used drums
(used for food products) can often be purchased for a few dollars.
Stainless steel
Most winemakers agree that stainless steel
is the best material for fabricating large wine storage tanks. Polished, stainless
steel surfaces are easily cleaned, and properly designed stainless tanks are
inert and tight. Although stainless steel containers are expensive, they give
many years of trouble free service. Home winemakers often use surplus stainless
beer kegs for wine storage containers. The deposit for a 15-gallon beer keg
is about $15, and finding a first class wine container for less than a dollar
per gallon is difficult.
Oak
Standard wine barrels come in sizes of
200 liters (52 gals) and 225 liters (59 gals). Oak barrels impart a vanillin
flavor to the wine, and this oak character is desirable in most red and some
white wines. After a barrel is four or five years old, it no longer produces
the desirable flavors, so wineries must replace their barrels from time to
time. A few wineries replace all of their barrels each crush season, but most
wineries replace 20 to 30 percent of their barrels each year.
Barrels full of wine require little extra
attention. However, empty barrels are difficult to maintain, and they require
a great deal of attention. When a new barrel is first filled, almost four
gallons of wine soak into the wood. When a used barrel is stored empty, the
wine in the wood starts turning into vinegar in just a few days. Sterilizing
oak barrels is practically impossible, so barrels infected with vinegar bacteria
must be discarded. Commercial winemakers avoid this problem by not emptying
their barrels until new wine is available. The barrels are washed with clean
water as they are emptied and then immediately refilled with new wine.
Oak barrels have several other disadvantages.
Barrels are heavy and difficult to handle. Empty barrels weigh almost 100
pounds, and full barrels weigh about 600 pounds. Empty barrels can be moved
by hand without much difficulty, but moving full barrels more than a short
distance by hand is seldom feasible. Wineries place full barrels on pallets,
and the pallets and barrels are then moved with a fork lift. Oak barrels are
often attacked by wood-borers unless treated with a special preservative.
Eventually, any barrel will develop a leak.
New French oak barrels cost about $600,
and new American oak barrels cost about $200. Clean, sound, used, barrels
can often be purchased for $25 to $75 from commercial wineries
Summary
Most home winemakers use glass water bottles,
polyethylene drums, stainless steel beer kegs or oak barrels for bulk wine
storage. Because of the difficulties outlined above, novice winemakers are
advised to avoid oak barrels until they gain some winemaking experience. Polyethylene
drums are light weight, easily handled and inexpensive. Stainless steel beer
kegs are inexpensive and last for many years. Poly drums and beer kegs are
usually the most practical bulk wine storage containers for home winemakers.
All wine storage containers must be kept full, so winemakers collect a variety
of containers. Several one-gallon glass jugs and a few five-gallon carboys
are always handy for storing leftover wines.
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